Product handling, tablet coating, vial cleansing, packaging, pneumatic conveying
AdsorbtechAdsorbtech
Packaged turnkey solution including compressors, receivers, Adsorbtech Compressed Air Treatment Unit, and all interconnected piping. CAT-S delivers Dry Air and more. Substantial savings in maintenance and power consumption. Simply plug and play for Dry Air.
From air compressor to application point.
Designed for 24/7/365 running
15% more than industry standard
No compromises, no fine prints.
The Adsorbtech Compressed Air Treatment System ‘CAT-S’ is designed to run on lowest power consumption, by saving your compressor from unwanted load hours.
Once CAT-S is installed, no additional dryer or filter is required in your pipeline.
Additional compressors can be added for increased capacity.
Uninterrupted compressed air supply even during service or breakdown of CAT, gives you 100% production uptime.
| CAT System | CAT Unit | Ref. Dryer | Heatless Dryer | |
|---|---|---|---|---|
| Dew Point (℃) | Upto -80 | Upto -60 | -5 to +3 | -10 to -20 |
| Incoming Temp. (℃)< | Upto 100℃< | Upto 100℃< | 35 - 40 | 35 - 40/td> |
| Pre-piped | Yes | Yes | No | No |
| Virtual Standby Unit(2 in 1 System) | Yes | No | No | No |
| Packaged Solution | Yes | No | No | No |
| Compress air backup facility | Yes | No | No | No |
| Running condition even during service/mantenance | Yes, fully operational during service | No | No | No |
| Pure Loss | 3% | 3% | NA | 20-30% |
| Compact Desing | Yes, save more space | Yes, save floor space | Yes but doesnot deliver Dry Air | Haphazard installation requiring 2x space |
| Dew Point | Upto -80 |
| Incoming Temp. | Upto 100℃ |
| Outlet Pressure | Upto 20kg/cms |
| Flow | 50.0 to 10,000 cfm |
| Outlet compressed air temp | Ambient |
| Purge Loss | 3% |
| Filter Purification | Std design 5 micron (upto 0.01 micron available) |
We design and customize the CAT-S to meet your exact requirements. Choose from the following add-ons for the complete Pure Dry Air Experience.
CAT System Is Catering To Several Stringent Processes and change the layout to the same one as applications in HPN series.
Rising maintenance costs, expensive and unnecessary spares, production downtime and long-term capital expense are common issues.
If the compressed air comes in contact with the product (process air), untreated air can contaminate it, leading to increasing rejection costs and thereby increasing costs for solutions also.
Pipelines carrying the untreated compressed air also contribute to increased costs due to scale formation and shortened life.
Capital: The air compressor comprises the major cost.
Oil-free compressors are substantially more expensive than oil lubricated compressors.
Power: Power usage is the highest cost in the lifetime of a compressed air system. An efficient compressed air system will ensure high utility of the compressor. A key factor in controlling power expense is the purge loss factor of the system.
For example, if a compressed air system generates 100 CFM of compressed air and has 12% purge loss, that means the user only gets 88 CFM air at the outlet of the system for actual use.
Maintenance: Here, maintenance is not just of the air system but also of the pneumatic equipment, product, pipeline that are associated with the compressed air. If the air is wet and improperly treated, all related maintenance costs will go up.
Breakdown: Similar to maintenance, the breakdown cost is tied with the equipment/product/pipeline. A breakdown in the air system could lead to production downtime, spoilage of product and failure of pneumatic equipment.
Your air compressor will work best when kept in a clean and cool environment. The more pollutants in the surroundings, the faster your compressor health declines.
Purge air is clean and dry compressed air that is used to regenerate the CAT Unit. Compared to industry standards (15-25%), the CAT requires only 2-3% of purge air.
You can get Packaged Compressed Air Solution with adsorbtech. We are offering complete A-Z solution from Compressor, Receivers, CAT Unit, piping and valving.
No other dryer or filter is needed after installed adsorbtech Compressed Air Solution.
Connect with us and meet your compressed air requirements today